Thermal Workwear and Base Layers
Plan warm layers for cooler working conditions
Browse thermal workwear and insulating layers for cooler working conditions. Compare base-layer tops and trousers with insulated jackets and bodywarmers, using the individual fabric and fit details to build a practical outfit.
Plan layers around activity, weather exposure and the clothing worn over them. Check any required cold-protection rating at product level, and select separate rain protection where the conditions require it.
The Stormtech AFH1 Boulder Thermal Shell combines an insulated quilted body with stretch fleece sections. Its main outer and lining use nylon, while the secondary fleece fabric blends polyester with elastane. This construction offers a jacket option for staff who prefer a padded torso with a different fabric around the sleeves and side panels. The front fastening has an internal storm flap and chin guard, and two zipped hand pockets keep small essentials separate from your trouser pockets. An adjustable drawcord finishes the hem. The outer has a water-repellent treatment, but choose dedicated waterproof rainwear for sustained wet weather. Select your size and colour from Astral’s options, allowing room for your usual work layers.
The Portwest B120 Thermal T-Shirt is a short-sleeved base layer with a round neckline and comfort fit. Its 200gsm fabric combines equal proportions of polyester and cotton. Designed as an additional thermal layer, it can be worn beneath everyday workwear when extra warmth is wanted without adding a long-sleeved undergarment. Choose the size and colour options shown for this product, and compare garment measurements with your existing layers before ordering. Consider the full clothing system and working conditions when selecting thermal workwear. Follow the garment label for care: Portwest lists a maximum 40°C gentle wash, no bleach and no tumble drying. If adding branding, confirm the process and care instructions with your decorator before production.
Portwest B121 Thermal Trousers provide an extra layer of warmth underneath everyday work trousers. The soft polycotton knit helps retain body heat, while the elasticated waist and cuffed hems keep the garment comfortable when worn as part of a layered outfit in cooler conditions. Use these thermal trousers for outdoor duties, early starts and work in unheated spaces where an additional base layer is useful. Select a size that sits comfortably under your outer trousers without restricting movement at the waist or knees. The page offers several colours and sizes from XS to 4XL. Match the whole clothing system to the temperature and activity, and follow the garment label for washing and drying.
The Portwest B123 Thermal T-Shirt is a long-sleeved base layer designed to add warmth beneath workwear. Its round neckline and comfort fit make it an option for layering, while the 200gsm fabric combines 50% polyester and 50% cotton. Choose it when a long-sleeved undergarment is preferred to the short-sleeved B120. Portwest lists EN 14058 Class 2 for this style. Check the garment label and supplied documentation when selecting clothing for a task, and consider the complete clothing system and working conditions. Compare garment measurements before ordering and use the colour and size options shown for this product. Follow the care label, including the maximum 40°C gentle wash, and confirm any decoration requirements with the supplier.
Portwest B151 Base Pro Antibacterial Leggings combine thermal comfort with moisture management for active work in cooler conditions. The stretch fabric is designed to sit beneath outer clothing, while its silver-ion treatment helps control odour in the garment during wear. Contrast stitching adds a simple finishing detail. These black base-layer leggings are useful when moving between tasks, working outdoors or adding warmth beneath work trousers. Choose from the XS to 3XL sizes listed here, allowing a comfortable fit that does not restrict movement. Match outer layers to the weather and workplace requirements, and change out of wet clothing when necessary. Follow the care label to look after the stretch fabric and treatment between uses.
The Portwest B153 Base Pro Antibacterial Top is a close-fitting base layer with long sleeves and a round neckline. Its 165gsm fabric contains 93% wicking polyester and 7% elastane. Portwest describes the silver-ion treatment as a garment feature intended to combat odour, while the stretch blend and moisture-management fabric suit layering beneath everyday workwear. Contrast-colour stitching adds detail to the design. Compare garment measurements with your existing base layers, and choose from the colour and size options shown for this product. Select the complete clothing system for the task and conditions. Follow the care label, including the maximum 40°C gentle wash, and confirm any decoration requirements before adding a logo to the garment.
Portwest B171 Dynamic Air Base Layer Leggings use a close-fitting construction with seamless body-mapped panels. The moisture-wicking fabric is intended for wearing next to the skin beneath work trousers or overalls, while its elastane content adds stretch to the polyamide and polypropylene blend. Contrast stitching provides a visible detail across the panels. This page lists Charcoal in sizes XS to 3XL. Choose a size that fits comfortably at the waist and knees without bunching beneath your outer clothing. The leggings provide an additional layer for cooler duties and changing activity levels, but the complete clothing system must suit the temperature, exposure and task. Keep a dry replacement available when needed and follow the supplied care label when washing and drying the garment.
The Portwest B173 Dynamic Air Baselayer Top is a close-fitting layer designed to manage moisture beneath everyday workwear. Its construction combines seamless body-mapped panels with contrast stitching, giving it a different design from a plain jersey undergarment. Portwest describes the fabric as breathable, moisture wicking and fast drying, making it an option when comparing base layers for changing conditions. Check the garment’s fibre composition label if material percentages are important to your order, and compare garment measurements with your preferred base layer. Select from the size and colour options shown for this product. Consider the full clothing combination for the task and follow the garment care label, including the maximum 40°C gentle wash and restrictions on drying and ironing.
The Craghoppers CR307 Expert Expolite Thermal Jacket is an insulated layer with diagonal quilted channels and ThermoPro synthetic fill. It can be worn over everyday workwear or beneath a separate waterproof shell when conditions require both warmth and rain protection. The full front zip has an inner guard, and elasticated bound cuffs finish the sleeves. Four pockets include zipped storage and a stow pocket for packing the jacket away between uses. A drawcord lets you adjust the hem around your clothing underneath. Choose Black or Dark Navy from Astral’s listed sizes and check the fit with your usual layers. Its water-repellent finish does not make it a substitute for waterproof rainwear.
Craghoppers CR311 Expert Expolite Thermal Bodywarmer adds lightweight warmth around the body while leaving the arms free for movement. Its baffles contain ThermoPro synthetic insulation, making it a practical layer over a work shirt or fleece when a full jacket would be too much. A front zip and adjustable hem help achieve a comfortable fit. Four zipped pockets provide everyday storage, and the bodywarmer packs into its own stow pocket when it is no longer needed. Black and dark navy options are listed in sizes XS to 3XL. Choose a size that works with your usual layers and follow the care label to maintain the insulation. Use suitable waterproof outerwear when prolonged rain is expected.
Regatta RG445 Navigate Thermal Bodywarmer adds Warmloft insulation while leaving the arms free. A water-repellent polyester outer, zipped pockets and lining access for decoration support team uniforms. Seven black or navy colour combinations, S–3XL. Use suitable waterproof clothing when conditions require rain protection.
The Stormtech SSR5 Scirocco Lightweight Shell Jacket is a waterproof, breathable outer layer for outdoor workwear and everyday team clothing. Its H2XTREME two-layer shell has fully sealed seams and a durable water-repellent finish. The recycled polyester twill outer is 139gsm, with a recycled polyester lining, while a rollaway hood provides an adjustable covering when needed. Articulated sleeves, adjustable cuffs and hem, and a mesh-lined back vent help you arrange the jacket around your usual layers. Zipped chest and hand pockets provide accessible storage, with brushed tricot at the collar and hand pockets. Choose black, navy, sage green or granite in the size options shown. Check the fit over your normal clothing and follow the supplied care label to maintain the garment.
Choose the Base and Mid Layers Together
A close-fitting base layer should allow movement without uncomfortable bunching under trousers or a shirt. Compare sleeve length, fabric composition and the manufacturer’s intended use. Insulated jackets and bodywarmers add a different type of layer, with space needed for the clothing beneath.
Manage Changing Conditions
Consider how easily layers can be added or removed as activity and temperature change. Keep spare clothing appropriately stored and follow each care label when washing and drying. Ordinary thermal comfort claims should not be treated as a certified cold-exposure limit.
FAQs
Is every thermal garment waterproof?
No. Warmth and rain protection are separate properties. Check the exact outerwear specification.
Does a bodywarmer provide the same coverage as a jacket?
No. A bodywarmer leaves the arms uncovered, which can suit some layering needs but not every working condition.
How should I choose a base-layer size?
Use the manufacturer’s measurements and check the intended fit under your normal workwear.
Browse work jackets and outerwear and T-shirts and base layers.





